FAQ

What are the most common methods of apparel decoration?

The most popular methods include screen printing, embroidery, direct-to-film (DTF), direct-to-garment (DTG), heat transfer vinyl (HTV), and sublimation printing.

Which apparel decoration method is the most durable?

Embroidery and high-quality screen printing are among the most durable methods, lasting for years without fading, cracking, or peeling.

What is the best decoration method for detailed designs?

DTF and DTG printing are excellent for detailed, multi-color designs as they allow for photorealistic prints with high resolution.

Can I mix different decoration methods on the same garment?

Yes! Many brands combine embroidery with screen printing or use multiple techniques to create unique, high-quality designs.

What is the best printing method for sportswear?

DTF and screen printing are great for sportswear, while sublimation works well for fully polyester garments like jerseys.

Does the fabric type affect the decoration method?

Yes. For example, water-based screen printing works best on cotton, while sublimation requires polyester. Embroidery works well on most fabrics but can be tricky on stretchy materials.

What decoration method is best for eco-friendly apparel?

Water-based screen printing and embroidery on organic fabrics are the most sustainable options.

Can I print on both the front and back of a garment?

Absolutely! Most decoration methods allow for printing on multiple locations, including sleeves and inside tags.

What’s the best method for a small print run?

DTF and DTG are the best options for small batches since they require minimal setup compared to screen printing.

Which method is best for bulk orders?

Screen printing is the most cost-effective option for large orders due to its efficiency and durability.

What is screen printing?

Screen printing is a process where ink is pushed through a mesh stencil onto fabric, creating long-lasting and vibrant designs.

What fabrics work best for screen printing?

100% cotton and cotton blends are ideal, while polyester requires special inks to prevent dye migration.

Can screen printing be done on dark garments?

Yes, but an underbase (typically white ink) is needed to make colors vibrant on dark fabrics.

What’s the minimum order for screen printing?

Screen printing is best for bulk orders. Minimums vary, but we typically require at least 36 pieces.

How many colors can be printed using screen printing?

Each color requires a separate screen. We can print up to 10 colors, including an underbase.

Does screen printing fade over time?

Properly cured screen prints last for years, though washing inside out in cold water helps maintain print longevity.

How does water-based screen printing differ from plastisol?

Water-based ink absorbs into the fabric, creating a soft feel, while plastisol sits on top for a bolder, thicker print.

Can I print gradients with screen printing?

Screen printing can achieve gradients using halftone techniques, but digital methods like DTF and DTG handle them better.

How long does a screen printing order take?

Production typically takes around 10 business days, depending on order size and complexity.

What is embroidery?

Embroidery is a process where a design is stitched onto fabric using a needle and thread, creating a raised, textured look that is highly durable and professional.

What types of garments can be embroidered?

Embroidery works best on thicker fabrics such as polos, hats, jackets, hoodies, and tote bags. It can also be done on T-shirts, but heavier fabrics are recommended.

Is embroidery better than screen printing?

Embroidery is ideal for professional and premium looks, such as logos on polos and hats, while screen printing is better for large, colorful designs on T-shirts and soft fabrics.

How many colors can be used in embroidery?

Embroidery machines can use multiple thread colors, typically up to 12, but complex designs with too many colors may require adjustments for a clean finish.

Can embroidery be done on stretchy fabrics?

Yes, but stretchy fabrics require stabilizers to prevent distortion. Thicker materials like fleece and cotton work best for embroidery.

What is the best file format for embroidery designs?

Embroidery machines use digitized files in formats like DST, PES, EXP, or EMB. Standard image files (JPG, PNG) need to be converted into stitch files for embroidery.

Can small text or intricate details be embroidered?

Embroidery works best for bold designs. Small text under 0.25 inches may not stitch clearly, so designs should be adjusted for readability.

Does embroidery fade or wear out?

Embroidery is highly durable and lasts longer than most print methods. Proper washing (cold water, gentle cycle) helps maintain thread integrity.

What is the minimum order for embroidery?

Embroidery has a higher setup cost, so minimum orders typically start at 12 pieces, but one-off pieces can be done at a higher price.

How long does it take to complete an embroidery order?

Turnaround time is usually 7-10 business days, but large orders may take longer depending on design complexity and production schedule.

Can embroidery be combined with other decoration methods?

Yes! Embroidery can be paired with screen printing, DTF, or heat transfer vinyl to create unique, multi-texture designs.

What is Direct-to-Film (DTF) printing?

DTF printing is a method where designs are printed onto a special transfer film, coated with adhesive powder, and then heat-pressed onto garments for a durable and vibrant finish.

What fabrics can be printed using DTF?

DTF works on a wide variety of fabrics, including cotton, polyester, blends, denim, and even leather. It is one of the most versatile printing methods available.

How does DTF compare to DTG (Direct-to-Garment) printing?

DTG works best on cotton fabrics and requires pretreatment, while DTF can be applied to various materials without pretreatment, offering more flexibility and vibrant colors.

Is DTF printing durable?

Yes! DTF prints are highly durable, stretch-resistant, and can withstand multiple washes when properly cured and applied.

Does DTF require a special type of printer?

Yes, DTF requires specialized printers that use CMYK and white inks. The design is printed in reverse on a transfer film, coated with adhesive powder, and heat-pressed onto garments.

Can DTF be used for small print runs?

Yes! DTF is ideal for small batch and one-off prints since it requires minimal setup compared to screen printing.

Are DTF prints breathable?

DTF transfers sit on top of the fabric rather than soaking in like water-based inks, so they have a slightly thicker feel but remain flexible and comfortable.

What is the best way to wash DTF-printed garments?

Wash inside out in cold water and avoid high heat when drying. Using mild detergents helps maintain print longevity.

Can DTF prints be applied to dark garments?

Yes! DTF prints include a white ink layer, allowing for vibrant colors on both light and dark fabrics.

How long does it take to complete a DTF printing order?

Production time varies, but most DTF orders are completed within 5-7 business days, making it a fast and efficient printing option.

Can I layer DTF prints with other printing techniques?

Yes! DTF can be combined with embroidery, screen printing, and heat transfer vinyl (HTV) for unique and custom effects.

What are the most common T-shirt fabrics?

The most common T-shirt fabrics are 100% cotton, cotton/polyester blends, tri-blends, polyester, and organic cotton. Each offers a different feel, durability, and printing compatibility.

What is the best fabric for screen printing?

100% cotton is the best fabric for screen printing because it absorbs ink well and provides a smooth, high-quality print.

What is a tri-blend T-shirt?

A tri-blend T-shirt is made from a mix of cotton, polyester, and rayon. It is soft, lightweight, and offers a vintage-style print effect.

What is ring-spun cotton?

Ring-spun cotton is a softer and more durable version of standard cotton, created by continuously twisting and thinning the cotton strands for a smoother feel.

How does polyester differ from cotton in printing?

Polyester is synthetic and requires special inks or sublimation printing, while cotton is natural and works well with most printing methods like screen printing and DTG.

What is the difference between heavyweight and lightweight T-shirts?

Heavyweight T-shirts (6 oz+) are thicker and more durable, while lightweight T-shirts (4-5 oz) are softer and more breathable, often used for fashion-oriented designs.

Are organic cotton shirts better?

Organic cotton is grown without synthetic pesticides, making it eco-friendly and softer than regular cotton. It’s a great choice for sustainable apparel.

What is moisture-wicking fabric?

Moisture-wicking fabric, usually made from polyester blends, pulls sweat away from the skin, keeping the wearer dry and comfortable—ideal for athletic wear.

Which fabric is best for embroidery?

Thicker fabrics like cotton, fleece, and denim work best for embroidery. Thin or stretchy fabrics may require additional stabilizers to prevent distortion.

What are the most eco-friendly T-shirt materials?

Organic cotton, bamboo, hemp, and recycled polyester are the most eco-friendly fabric choices, offering sustainability without sacrificing quality.

Does fabric type affect how a print looks?

Yes! Cotton provides crisp prints, while polyester may have a slight sheen. Blends often result in a softer, vintage look due to ink abso